Open-pit haulage

Kalkulador ng Produktibidad ng Cycle Time ng Trak-Shovel

Kalkulahin ang cycle time mula sa load time, haul distance, speed, at wait time, pagkatapos ihambing agad ang theoretical at actual productivity.

Gamitin ang fleet size sensitivity, operating rate comparisons, at bottleneck labels sa iisang screen.

Show cycle time and productivity together
Fleet size sensitivity
Operating rate comparison
Bottlenecks at a glance
Paano basahin ang resulta
Mapanganib ang haulage sa open-pit mining. Hindi pinapalitan ng mga resulta ang mga patakaran sa kaligtasan.
Cycle time

Ang loading, travel, at wait na bahagi ay ipinapakita bilang iisang truck cycle.

Balanse ng fleet

Makikita mo kung ang truck side o shovel side ang humahadlang, kasama ang inirerekomendang bilang ng trak.

Inputs are processed only in this browser and are never sent to a server.

Paunawa sa kaligtasan

  • Mapanganib ang haulage sa open-pit mining. Hindi pinapalitan ng mga resulta ang mga patakaran sa kaligtasan.
  • Malaki ang epekto ng grade, rolling resistance, payload limits, panahon, at maintenance sa resulta.
  • Gamitin ang aktwal na average wait time at operating rate mula sa site.
  • Laging sundin ang lokal na batas, dispatch rules, at safety procedures.

Paano gamitin

  1. Piliin ang unit system at payload unit.
  2. Piliin ang simple o detailed travel mode, pagkatapos ilagay ang load time, travel conditions, at wait time.
  3. Ilagay ang truck count, shovel count, at operating rate.
  4. Suriin ang cycle time, theoretical at actual productivity, bottlenecks, at fleet size sensitivity.

Halimbawa

Metric basic case

Input

60 t payload, 3:00 load time, 4.0 km one-way haul, 25 km/h, 1:00 wait time, 6 trucks, 1 shovel, 85% operating rate

Output

cycle time about 23.2 min, theoretical about 973 t/h, actual about 791 t/h, truck-limited, recommended about 8 trucks/shovel

Imperial case

Input

80 st payload, 3:00 load time, 2.5 mi one-way haul, 18 mph, 1:30 wait time, 5 trucks, 1 shovel, 80% operating rate

Output

cycle time about 21.2 min, theoretical about 1,220 st/h, actual about 907 st/h, truck-limited

Detailed mode case

Input

60 t payload, loaded 4.0 km at 22 km/h, return 4.0 km at 32 km/h, 3:00 load time, 1:00 wait time, 8 trucks, 1 shovel, 90% operating rate

Output

cycle time about 22.4 min, theoretical about 1,200 t/h, actual about 1,080 t/h, shovel-limited

FAQ

One-way ba o round trip ang haul distance?

Sa simple mode, ilagay ang one-way distance at dodoblehin ito ng tool sa loob. Sa detailed mode, puwede mong ilagay nang hiwalay ang loaded at return legs.

Ano ang pagkakaiba ng theoretical at actual productivity?

Ipinagpapalagay ng theoretical productivity na walang wait time at 100% operating rate. Ipinapakita ng actual productivity ang epekto ng wait time at operating rate.

Ano ang nagbabago kapag binago ko ang operating rate?

Linearly nagbabago ang actual productivity. Ipinapakita ng comparison table ang diperensya mula 50% hanggang 100%.

Is the fleet size analysis a queue simulation?

No. It is a static capacity comparison that keeps the entered average wait time fixed. It does not estimate queue growth automatically.

Can I switch between t and m³?

Yes. Choose the unit you actually use on site. The tool does not convert by density, so enter the basis unit directly.

Can multilingual teams use it?

Yes. The page is translated from English, and URL sharing reproduces the same state.

Talasalitaan

Cycle time

Time for one truck to complete a full loading, haul, return, and wait cycle.

Payload

Average load carried per truck cycle.

Operating rate

Share of scheduled time actually used for production.

Bottleneck

The resource or step that most strongly limits output.

Match factor

Indicates the balance between truck-side and shovel-side capacity. Values near 1 are more balanced.

Wait time

Average waiting time including queue, dump, spotting, and short delays.

Formulas

  • map[Text:travelTimeSimple = 2 × haulDistance / haulSpeed × 60 text:travelTimeSimple = 2 × haulDistance / haulSpeed × 60]
  • map[Text:travelTimeDetailed = loadedHaulDistance / loadedHaulSpeed × 60 + returnHaulDistance / returnHaulSpeed × 60 text:travelTimeDetailed = loadedHaulDistance / loadedHaulSpeed × 60 + returnHaulDistance / returnHaulSpeed × 60]
  • map[Text:idealCycleTime = loadTime + travelTime text:idealCycleTime = loadTime + travelTime]
  • map[Text:actualCycleTime = idealCycleTime + waitTime text:actualCycleTime = idealCycleTime + waitTime]
  • map[Text:theoreticalTruckRate = payload / idealCycleTime × 60 text:theoreticalTruckRate = payload / idealCycleTime × 60]
  • map[Text:actualTruckRate = payload / actualCycleTime × 60 text:actualTruckRate = payload / actualCycleTime × 60]
  • map[Text:shovelRate = payload / loadTime × 60 text:shovelRate = payload / loadTime × 60]
  • map[Text:actualFleetRate = min(truckCount × actualTruckRate, shovelCount × shovelRate) × operatingRate text:actualFleetRate = min(truckCount × actualTruckRate, shovelCount × shovelRate) × operatingRate]
  • map[Text:recommendedTruckCount = ceil((shovelCount × shovelRate) / actualTruckRate) text:recommendedTruckCount = ceil((shovelCount × shovelRate) / actualTruckRate)]

Mga Tala

  • This tool is a planning aid only. It is not a queue simulation.
  • Road grade and rolling resistance are not modeled automatically. Adjust speed and wait time to match site reality if needed.
  • Enter the payload unit used on site. The tool does not perform density conversion.
  • Fleet size sensitivity keeps the entered average wait time fixed.